Mobile concrete batching plant KARMEL M100

Mobile concrete batching plant KARMEL M100 — high-performance mobile concrete plant 100 m³/h

The mobile concrete batching plant KARMEL M100 — is a mobile concrete complex with a capacity of up to 100 m³/h, designed for rapid deployment of industrial concrete production without capital construction. Based on our experience, such plants are chosen by contracting organizations working in the segment of large infrastructure projects and requiring a combination of mobility and productivity at the level of stationary plants.

KARMEL M100: productivity and production logic

Technical audit shows that KARMEL M100 provides a stable mixing cycle of 55–70 seconds with fully automated dosing of components. This allows maintaining continuous concrete supply even at sites with a high laying rate.

Key parameters:

• productivity: 100 m³/h

• mixer: twin-shaft / planetary 3000/2000 l

• dosing system: automatic

• control: PLC controller with remote access

• mobile quick-assembly design (up to 3 days startup)

We have noticed a trend: mobile plants of the 100 m³/h class effectively replace stationary plants at large construction sites where deployment speed and the ability to move between projects are important.

Design and main modules of KARMEL M100

The mobile architecture of the complex is optimized for quick assembly and stable operation in intensive mode.

• aggregate storage bins: 4×12.5 m³

• cement silos: 1–4 pcs. (75–200 t)

• automatic water dosing with digital control

• built-in dust protection system with environmental monitoring

• integrated PLC control system with remote access

Comparative efficiency

Parameter	Average mobile plants	KARMEL M100
Productivity	60–80 m³/h	100 m³/h
Startup time	5–7 days	up to 3 days
Dosing accuracy	±2–3%	±1%
Automation level	partial	full PLC

Engineering characteristics and operation

KARMEL M100 is designed to operate in 2–3 shifts mode without loss of production stability. Power of 106 kW allows maintaining a balance between high productivity and energy efficiency.

Discharge height 3.8–4.15 m ensures compatibility with main types of concrete mixers without additional infrastructure. Dust filtration system reduces emissions and complies with modern environmental production standards.

Implementation and startup

• assembly and startup — up to 3 days

• PLC and recipe card configuration

• calibration of dosing systems

• test production cycles

• commissioning into industrial operation

Based on our experience, such complexes demonstrate payback within 10–16 months at a load of 60–70%, due to reduction of logistics costs and cement overuse.

FAQ — practical questions

Is KARMEL M100 suitable for operation at multiple sites?
Yes, the plant is designed as a mobile complex with quick dismantling and reassembly.

What is the actual productivity per shift?
On average 800–850 m³ per 8-hour shift with stable material supply.

Is the PLC system control complicated?
No, the interface is adapted for the operator with ready production modes.

Is it possible to operate in winter conditions?
Yes, it is possible to equip with water heating systems and insulation of key units.