Concrete mixing plant KARMEL 100C
Technical specifications of KARMEL 100C SKIP
| Characteristic | Indicator |
|---|---|
| Capacity | 100 m³/hour |
| Mixer type | Double-shaft, 2.5 m³ |
| Dosing system | Automatic |
| Number of inert material hoppers | 4-6 at 20 m³ each |
| Cement silos | 2x100-150 tons (expandable) |
| Water dosing | Automatic, digital control |
| Material transportation system | Skip elevator |
| Automation | PLC controller, remote control |
| Installation and commissioning |
Design and technical specifications
1. Concrete mixer
🔹 Double-shaft 2.5 m³ mixer provides fast and uniform mixing of all components.
🔹 The use of wear-resistant mixing blades guarantees durable operation.
🔹 High mixing speed reduces the production cycle and increases productivity.
2. Skip loading system
🔹 Energy-saving loading of inert materials using a skip elevator.
🔹 Automated skip movement control, ensuring uniform loading.
🔹 Reinforced design allows to withstand high loads and intensive working conditions.
3. Component dosing system
🔹 Automatic dosing of cement, sand, gravel, water, and chemical additives.
🔹 Humidity and temperature sensors ensure consistent concrete quality.
🔹 Accurate dosing to minimize material losses and increase production efficiency.
4. Hoppers for inert materials
🔹 4-6 hoppers of 20 m³ each for sand, gravel, crushed stone, and other fillers.
🔹 Automated loading by skip elevator allows space-saving on the production site.
5. Cement silos
🔹 Two silos of 100-150 tons – expandable up to 200 tons.
🔹 Pneumatic transport for cement feeding ensures uninterrupted operation without material loss.
6. Water supply system
🔹 Automatic water dosing for precise control of concrete mixture moisture.
🔹 Digital water flow adjustment minimizes errors in component ratio.
7. Discharge mechanism
🔹 Hydraulic discharge gate provides fast and controlled concrete unloading.
🔹 Discharge height: 3.8 – 4.2 m – suitable for all types of concrete mixers on trucks.
8. Automatic control system
🔹 PLC controller with touch screen for convenient and precise management of all processes.
🔹 Storage of up to 1000 concrete recipes for various production types.
🔹 Remote control via PC or mobile app – real-time production monitoring.
Effective solution for concrete production with economical skip feeding
The KARMEL 100C SKIP concrete batching plant is a powerful and compact stationary unit that provides high-quality concrete production with a capacity of 100 m³/hour. Thanks to the skip feeding mechanism for inert materials, the unit reduces operating costs, consumes less electricity, and occupies less space than analogues with conveyor feeding systems.
Main advantages of KARMEL 100C SKIP
✅ Capacity of 100 m³/hour – the optimal solution for large-scale concrete production.
✅ Skip material feeding system – saves electricity and reduces operating costs.
✅ Double-shaft mixer 2.5 m³ – ensures uniform mixing of components.
✅ Automated control system – precise control over all production processes.
✅ Compactness – occupies less space than plants with conveyor inert material feeding.
✅ Capability to produce various concrete grades – a versatile solution for any tasks.Advantages of the KARMEL 100C SKIP concrete batching plant
1. Compactness and space saving
✔ No need for long conveyors.
✔ Ideal solution for enterprises with limited space.
2. Economy and energy efficiency
✔ The skip system significantly reduces electricity consumption.
✔ Lower maintenance costs compared to conveyor systems.
3. High productivity and quality
✔ Production of up to 100 m³ of concrete per hour.
✔ Stable mix quality thanks to automatic dosing.
4. Automation of all processes
✔ PLC system storing over 1000 concrete recipes.
✔ Remote control and real-time monitoring.
5. Reliability and durability
✔ Use of wear-resistant components for long-term operation.
✔ Minimal maintenance thanks to thoughtful design.
Where is KARMEL 100C SKIP used?
🏗 Construction companies – concrete production for large-scale projects.
🚧 Road construction – manufacturing concrete mixes for highways, bridges, tunnels.
🏭 Precast concrete plants (PCI) – production of foundations, slabs, blocks.
🏢 Industrial production complexes – efficient concrete supply for large enterprises.
📲 Contact us to get a personalized offer!
KARMEL – quality, efficiency, reliability! 🏗🚀
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