Concrete batching plant KARMEL 100C

Concrete batching plant KARMEL 100C — industrial concrete unit 100 m³/h

Concrete batching plant KARMEL 100C — is a high-performance industrial complex for continuous production of ready-mix concrete with a capacity of up to 100 m³/h. Based on our experience, such solutions are chosen by enterprises operating in the segment of large infrastructure and industrial projects, where recipe stability, cycle speed, and full process automation are critical.

Performance and production technology

Technical audit shows that KARMEL 100C provides a stable mixing cycle of 55–70 seconds without loss of mixture homogeneity. This allows maintaining continuous concrete supply even under peak loads.

Key parameters:

• capacity: 100 m³/h
• mixer: twin-shaft 3750/2500 l
• dosing system: automatic
• control: PLC controller with remote access
• transportation: skip feeder

We have noticed a trend: plants with 100+ m³/h capacity become the basis for regional concrete hubs that supply several construction sites simultaneously.

Design and main system modules

KARMEL 100C is built on a modular principle, allowing production scaling without complete complex reconstruction.

• aggregate storage bins: 4×20 m³
• cement silos: 1–6 pcs. (75–500 t)
• skip feeder supply
• automatic water dosing with digital control
• built-in dust protection and filtration system

Comparative efficiency

Engineering characteristics and operation

KARMEL 100C is designed for intensive operation in 2–3 shifts. Power of 160 kW ensures stable operation of all units without overloads. Discharge height 3.8–4.15 m allows working with main types of concrete mixers.

Compliance with EN 206 and DSTU B V.2.7-96 standards guarantees stable concrete quality for critical structures.

Implementation and commissioning

• installation and commissioning — up to 10 days
• PLC and recipe configuration
• dosing units calibration
• test production cycles
• integration into production management system

Based on our experience, such complexes pay off on average within 12–18 months at a load of 60–70%.

FAQ — practical questions

Is KARMEL 100C suitable for continuous 24/7 production?
Yes, the design is intended for intensive industrial operation with high mixer durability.

What is the dosing accuracy of the components?
The system ensures a deviation of no more than ±1%, which is critical for high-strength concrete classes.

Is a qualified operator required for the PLC?
No, the system has intuitive control with ready-made production scenarios.

 

Is modernization possible after commissioning?
Yes, a modular architecture is provided for expanding the silo park and aggregate feeding.