Concrete batching plant KARMEL 80C

Concrete batching plant KARMEL 80C — industrial unit 80 m³/h for serial concrete production

Concrete batching plant KARMEL 80C — is a high-performance industrial complex up to 80 m³/h, designed for continuous production of ready-mix concrete with automatic dosing, stable recipe, and PLC control. Based on our experience, such plants are chosen by enterprises transitioning to the segment of large construction projects and requiring not just mixing, but a controlled technological process with minimal human factor influence.

KARMEL 80C: productivity and production cycle logic

Technical audit shows that with proper organization of aggregate feeding, the plant consistently maintains a production cycle of 55–70 seconds without mixture quality degradation. This is critical for sites with a high concreting rate.

Key parameters:

• productivity: 80 m³/h

• mixer: twin-shaft 3000/2000 l

• automation: PLC + remote control

• dosing system: fully automatic

Design and modular architecture

KARMEL 80C is built as a scalable production unit, where each module affects the overall process stability.

System composition:

1. aggregate storage bins 4×20 m³

2. cement silos (1–6 pcs., 75–200 t)

3. skip feeder

4. automatic water dosing with digital control

5. built-in dust protection system

Comparative efficiency analysis

Parameter	Standard plants	KARMEL 80C
Productivity	up to 50 m³/h	80 m³/h
Dosing accuracy	±3%	±1%
Cycle time	70–90 sec	55–70 sec
Automation level	basic	full PLC

Engineering advantages of the system

• discharge height 3.8–4.15 m for compatibility with mixer truck fleet

• power 138 kW with optimized energy consumption

• stable operation in 2–3 shifts mode

• compliance with EN 206 and DSTU B V.2.7-96 requirements

Implementation stages of KARMEL 80C

• equipment installation (up to 10 days)

• PLC setup and dosing units calibration

• test production cycles

• commissioning for industrial operation

• recipe optimization for projects

Operational practice and economics

We have noticed a trend: enterprises switching to KARMEL 80C reduce the cost price per cubic meter of concrete on average by 12–18% due to dosing accuracy and reduction of cement overuse. Project payback usually amounts to 12–18 months at loading from 60–70%.

FAQ — practical client questions

Does the plant withstand peak loads 24/7?
Yes, the design is calculated for intensive operation in 2–3 shifts with industrial mixer resource.

Is integration with existing concrete batching plants complex?
No, the PLC system supports connection to SCADA and external production management systems.

What is the stability of concrete quality?
Recipe deviation does not exceed ±1%, which is critical for high-strength concrete classes.

Is it possible to scale capacity?
Yes, the system supports adding silos and upgrading feeding without stopping the main line.