Mobile concrete batching plant KARMEL M120

Mobile concrete batching plant KARMEL M120 — high-performance mobile concrete plant 120 m³/h

Mobile concrete batching plant KARMEL M120 — is a mobile concrete complex with a capacity of up to 120 m³/h, designed for rapid deployment of industrial concrete production with the level of automation of a stationary plant. Based on our experience, such solutions are chosen by large contractors and infrastructure companies that require maximum productivity in a mobile format without losing recipe stability.

KARMEL M120: performance and technological model

Technical audit shows that the plant provides a stable mixing cycle of 50–65 seconds even under intensive load. This allows maintaining continuous concrete supply at large construction sites, including bridges, industrial facilities, and residential complexes.

Key parameters:

• capacity: 120 m³/h

• mixer: twin-shaft / planetary 4500/3000 l

• dosing system: automatic

• control: PLC controller with remote access

• startup: up to 3 days (mobile quick-assembly system)

We have noticed a trend: mobile plants of the 120 m³/h class gradually displace stationary solutions where deployment speed and the ability to move between large projects are important.

Design and key modules of KARMEL M120

KARMEL M120 has a reinforced mobile architecture adapted for intensive operation and quick assembly.

• aggregate storage bins: 4×1.5 m³

• cement silos: 1–6 pcs. (75–150 t)

• automatic water dosing with digital control

• built-in dust protection and environmental monitoring system

• integrated PLC control system with remote access

Comparative efficiency

Parameter	Medium-class mobile plants	KARMEL M120
Capacity	80–100 m³/h	120 m³/h
Startup time	5–7 days	up to 3 days
Dosing accuracy	±2–3%	±1%
Automation level	partial	full PLC

Engineering characteristics and operation

KARMEL M120 is designed to operate in 2–3 shifts mode without loss of productivity. Power of 144 kW ensures stable operation of all units even under peak loads.

Discharge height 3.8–4.15 m provides compatibility with main types of concrete mixers without additional infrastructure. Dust filtration system reduces emissions and complies with modern environmental requirements of construction production.

Implementation and startup

• assembly and startup — up to 3 days

• PLC and production recipe configuration

• calibration of dosing systems

• test production cycles

• commissioning

Based on our experience, such complexes demonstrate payback within 10–16 months with stable loading of 60–70%, due to minimization of logistics costs and raw material losses.

FAQ — practical questions

Is KARMEL M120 suitable for continuous 24/7 operation?
Yes, the design is intended for intensive industrial mode with high mixer resource.

What is the actual shift capacity?
On average 950–1000 m³ per 8-hour shift under stable logistics of aggregates.

Is PLC system control complicated?
No, the system has an intuitive interface with ready production scenarios.

Is the complex scalable?
Yes, modular architecture is provided for expansion of silo facilities and logistics units.